New and Used Robots - Tips, Trends, Advice - October 2008

The iPendant is Fanuc's new take on a hand-held teach pendant. It is designed to be ergonomic and user-friendly. This lightweight (1.25kg) pendant offers color graphics and Internet/Intranet connections.

The iPendant retains many of the same elements of older teach pendants. This provides an easy transition from the old teach pendant style to the new. However, the iPendant does provide multi-window display, split screen, and fly-out menus.

The Fanuc robot iPendant is completely safeguarded with IP54 protection. It also complies with RIA 15.06/1999 standards. The iPendant provides maintenance and alarm response information as well.

Have questions about the Fanuc Robot iPendant?
Contact RobotWorx at 740-383-8383 or check out the Fanuc Controller Comparison page.

Nine choices. The ABB IRB 5400 series of painting robots provides multiple options.

ABB IRB 5400 robots are ideal for painting, coating, glueing, and sealing applications. In fact, their unique design saves time and materials.

All nine ABB IRB 5400 variations have color change valves, pumps, flow sensors, air and paint regulators packed into the arm. This integration makes these robots more efficient, speedy, and effective.

This hollow arm design also adds longevity to each system. In addition to keeping the nestled components safe in the arm, the construction of ABB IRB 5400 robots also allows for maintenance accessibility.

The ABB are fast, consistent and thorough in their application of materials. Products are covered with consistency for a high quality finish.

The nine ABB IRB 5400 robots can be divided by mounting style into three different groupings -  one based on the 6-axis, 15kg payload IRB 5400-02; another based off of the 7-axis, 15kg payload IRB 5400-03; and the final group fashioned from the 7-axis, 15kg payload IRB 5400-04 robot.

Slim Arm/Shelf-Floor Mount Variations
IRB 5400-02 - 6 axes of movement / 6 axes of movement
IRB 5400-12 slim arm
IRB 5400-22 process robot - 25kg payload at wrist / 6 payload

Clean-Wall Rail Variations
IRB 5400-03 paint robot / 7 axes of movement / 15 payload
IRB 5400-13 slim arm on clean-wall rail - 7 axes of movement
IRB 5400-23 process robot on clean-wall rail

In-booth Rail Variations
IRB 5400-04 - 7 axes of movement / 15kg payload
IRB 5400-14 slim arm on in-booth rail
IRB 5400-24 process robot on in-booth rail

Interested in a ABB IRB 5400 series robot? Contact RobotWorx at 740-383-8383 for pricing and other information.

The initial cost of a robotic welding system can be a big turn-off. Is it really worth the investment? A quick look at the financial impact of welding robots makes it clear. The real question is - can you justify not investing in robotic welding?

Taking Less Time:
Robotic welding system will get the job done quickly. One welding robot can typically handle the work of four manual welders. Not only are robotic welding systems capable of higher throughput and speed, they save time by eliminating work-in-progress (WIP), and mistakes.

Unlike laborers, robots don't require breaks, vacations, etc. With sleepless robotic workers, your work can continue steadily, without interruption, 24/7. This in turn, will increase your throughput and productivity, providing still more benefit from robots.  Use our return on investment (ROI) calculator to find out how much you may benefit from introducing a welding robot at your facility.

Cut the Cost of Direct Labor:
The cost of manual welding can be steep. Manual welding requires time, skill, and concentration. It is also dangerous. Employees must be managed, insured, etc. It's not hard to justify robotic welding when it keeps everything automatic and consistent. With robots, human welder shortages won't touch you either. Plus, robots will allow you to redistribute your workforce.

Saving with Safety:
When justifying the cost of robotic welding versus manual welding it's important to consider safety. Robotic welding will help you save money by making your workplace safer. Welding is a dangerous application. Flash, fumes, sparks, and heat make manual welding a taxing and hazardous job.

With robotic welding, you protect workers and reduce costs. Robot welding systems endure the hazards and often increase production. Insurance and accident-related costs are reduced considerably.

Conserve Materials: Another Way to Justify Cost
Even the most skilled welders make mistakes. However, with welding robots everything is regulated, including power and wire. Automated welding systems conserve energy by running consistently (fewer start-ups).

Plus, the weldments that are created are extremely consistent. The accuracy afforded by robotic welders means there is less wasted material and time. Conserve your material increase product quality at the same time!

Still finding it difficult to justify the cost of robotic welding systems? Contact RobotWorx at 740-383-8383 with your questions.

Need some robot muscle? The Fanuc R-2000iA and R-2000iB are equipped to take on the hard jobs, including machine tending, palletizing and spot welding. These 6-axis industrial robots have the ability to lift a total of 165kg and extend 2650mm and 2655mm respectively.

Fast, efficient, and powerful, these two robot variations are designed to streamline production and cut cycle time. Instead of multiple workers and machines, use one or two of these able Fanuc industrial robots to handle loading, unloading, etc. The work will be handled with fewer to no interruptions and mishaps.

Think the R-2000 robots are too bulky for your facility? These Fanuc industrial robots will actually simplify your floor plan. Instead of complicated cabling arrangements, the R-2000 industrial robots have wires routed through their arms. This prevents accidents from occurring and extends cable life considerably.

Not sure the R-series is the right fit? RobotWorx offers a wide selection of other Fanuc industrial robots, including those that are welding and painting dedicated. Plus, RobotWorx offers robots from its vast collection at affordably low prices. All things considered, the potential ROI is incredible!

Call RobotWorx for pricing at 740-383-8383.  

What if your press tending robots could transfer parts faster, more efficiently, and use less space to do it? ABB Robotics has an ingeniously simple solution - add a 7^th axis.

The 7^th axis piece extends horizontally from the end of the ABB robot arm. It has the ability to move a part without changing the part's orientation. Constructed from aluminum, this external axis is flat, weighs 35kg, and is 1640mm long.

7th Axis Advantages:

1. A Calmer Ride -This robot peripheral reduces the amount of vibration and inertia on the part.
2. Time Saved - Because the part doesn't have to be re-oriented, press cycle times are diminished.
3. Space-Efficient - The external 7^th axis makes for a more compact footprint because the distances are shortened.

Curious about external axes and other robot peripherals? RobotWorx offers a wide selection of ABB and other robots. Contact RobotWorx at 740-383-8383 for more information.

Motoman robots (or any type of robot for that matter) can be intimidating, especially when you don't quite understand how to operate them.

At RobotWorx, robot training is one of the perks we offer to all of our customers. In fact, Motoman robot training is free when you purchase any Motoman robotic system. Whether you're buying a Motoman robot from the UP, SK, EA, or another series, we'll provide the right training so you can man your robot safely and confidently.

Here's how it works:

• Where: All of RobotWorx' training, including Motoman robot training, takes place at the RobotWorx facility in Marion, Ohio.   
   
• When: We encourage our customers to put in the time and become comfortable with their robotic system. RobotWorx invites customers to stay as long as they deem necessary. 
  
  
• What: We'll provide you with a crash course in robot programming, powering up and shutting down, safety basics, and more. Check the complete list of Motoman training topics. Training takes place on the same or a similar robot model to the one the customer is purchasing.
   
• Who: At RobotWorx, Motoman robot training is handled by robot technicians who work one-on-one with each customer. Trainees put in time working with directly with a teach pendant. 

Interested in learning more about RobotWorx' Motoman robot training? Contact our customer service department at 740-383-8383.

Fanuc's popular ARC Mate robotic series has expanded once again.

The new 6-axis ARC Mate 120iC and ARC Mate 120iC/10L robot models offer compact, speedy welding solutions with larger reaches and payloads than their predecessors. In fact, the ARC Mate 120iC has a higher payload capacity (20kg) than any other Fanuc welding robot!

Streamlined, Deluxe Robot Design:
Even with the increase in payload, the ArcMate 120iC's build remains slim and compact. The arms of both the ArcMate 120iC and ArcMate 120iC/10L are constructed for strength and rigidity. Hollow wrists and internally routed cabling provide better part accessibility and minimize hazards.

Like the Arc Mate 100iC models, these robots have built-in wire feeders and welding torch cables in their arms. The ArcMate 120iC and ArcMate 120iC/10L are both controlled by the R-30iA. While both models were designed for arc welding applications, Tig welding packages are also an option.

Expanded Capacities:
With an extended reach of 2009mm, the ARC mate 120iC/10L handles larger parts and further distances. The arm extension necessitates a payload decrease of 10kg. On the other hand, the reach of the Fanuc ArcMate 120iC is still 1811mm.

Best in Robotic Intelligence:
The newcomer Fanuc ARC Mate robots are equipped with multiple high-tech features:
1) A built-in collision detection system keeps these ArcMate robots from running into external objects, endangering themselves or other equipment.
2) Vision shift makes the transition from off-line programming to the actual site with ease.
3) ROBOGUIDE-WeldPRO - a simulation package.

Interesting in automating your arc welding application with Fanuc robots? Contact RobotWorx for information and pricing at 740-383-8383.  

Panasonic's new TAWERS TB robot series provides a strong, intelligent answer to welding jobs. The Panasonic TB-1400 and TB-1800 robots are 6-axis welding robots with 4kg payload capacities.

The TAWERS TB series are available with two power options. The TAWERS TB-WG version has an integrated pulse inverter power source. The TAWERS TB-G2 version has an external full digital controller.  

The TAWER TB robot arms are constructed to be stiffer than previous TAWERS robot models. These robots have a streamlined and safeguarded with an integrated welding torch cable that weaves through the upper arm.

The new Panasonic TB series robots are floor and ceiling mount. The TB-1400 provides a work envelope with a 376mm minimum and 1437mm maximum. The work envelope of the TB-1800 offers a 480mm minimum and 1802mm maximum range.

Interesting in learning more about Panasonic robots? RobotWorx buys and sells new and used Panasonic TAWERS robots. Contact our sales department at 740-383-8383. 

One photo just isn't enough.

RobotWorx recently expanded their online robot listings to include CAD diagrams and additional photos. The extra visuals are designed to help customers get a better feel for the dimensions of specific robots and workcells.  

More Robot Photos:
Sometimes it can be helpful to see robotic equipment from different angles. With multiple viewpoints of robots and workcells, you'll have a better understanding of what's right for your facility and your product.   

CAD Diagrams:
It's hard to form a mental picture of a work envelope from a list of axis ranges and reach specifications. Now, with a click of the mouse, CAD diagrams provide the complete picture.   

Feel free to browse our robot inventory. If you have further questions, contact RobotWorx at 740-383-8383.  

Two new web pages make it easy to compare and evaluate Fanuc and Motoman robot controllers.

The new pages are a resource for robot control data - from simultaneous robot control and axes control, to power requirements, cabinet dimensions, and teach pendant features. The Fanuc Controllers page outlines the differences between RJ2, RJ3, RJ3iB/iC, and the R-30iA. The Motoman Controllers page compares information on the ERC, MRC, XRC, and NX100.

Not sure a reconditioned controller will work as well for your system as a brand new one? Check into the similarities and differences between controllers on these pages. Wondering if a specific controller will fit in the space you have? Find dimensions here. Perhaps you're interested in saving money with simultaneous control. Find out how many robots and axes each controller can manage. 

Interested in a robot controller? Contact RobotWorx at 740-383-8383 for a quick quote.

Foundry applications require a unique amount of strength and endurance, even from robotic equipment. That's why there's the ABB IRB 6660, a robot specifically designed for pre-machining in foundry conditions.

Robust and Rigid:
The floor-mount ABB IRB 6660 has 6 axes of movement, a 205kg payload, and 1930mm horizontal reach. Its stiff 1730kg construction, equipped with a parallel arm structure, allows for robust, steady movement.

Perfectly Protected:
The ABB IRB 6660 robot is completely safeguarded to withstand the fluctuating of milling, deburring, and grinding elements. The arm is IP67 protected, chip resistant, and carries a Foundry-Plus level of protection.

Interested in the ABB IRB 6660? Contact RobotWorx at 740-383-8383 for a quick quote. 

Ready to meet one of the most innovative robotics tools? ABB RobotStudio IRC5 allows you to program and simulate from your desk. Instead of stopping production to troubleshoot, train, change, or reprogram, RobotStudio allows you to work from your PC.   

RobotStudio IRC5 is ABB's newest robot software solution. Ultimately it allows you to become more flexible, safe, fast, and productive. It allows you to perfect your programming. Better programming leads to more accurate applications and higher quality products. Saving valuable time, the RobotStudio streamlines changeovers, product switches, start-ups, and much more.

ABB's RobotStudio software includes features for multiple robot and multiple controller programming. It allows you to work with different CAD formats. A few specific programming features - AutoPath and AutoReach - allow the robot programmer to save time and effort by generating robot paths and workcell layouts automatically. A virtual pendant provides a safe teaching option.

Contact RobotWorx for more information about ABB RobotStudio or other off-line programming software - 740-383-8383. 

RobotWorx offers an array of OTC robotics equipment, from the DAIHEN Almega workcells, to the standard OTC MR and newer OTC AX robot series. Our extensive OTC robotics inventory includes new and used models, as well as robotics parts.

Perhaps the greatest advantage to buying from RobotWorx is low cost. We sell reliable, high-quality OTC robotics equipment for 60% less than the price of new models. Our engineers and technicians have successfully reconditioned, integrated, and customized OTC systems for a number of applications. Each one includes a full warranty covering parts and service.

Your search for affordable OTC robotics is over. Contact RobotWorx at 740-383-8383 for quick pricing information.  

Looking for a Fanuc robot you can trust? RobotWorx offers reliable, full-warranty robots for less.

As an industrial robotics integrator and reconditioning company, RobotWorx has the experience and inventory to provide the best certified used Fanuc robots.

Thorough Reconditioning
RobotWorx' certified Fanuc robots go through a complete overhaul process in which they are cleaned, reworked, tested, and repainted. RobotWorx' reconditioning procedure involves 168 steps - parts and lubricants are replaced, and repeatability and other functions are double checked.  

Integration:
Whether you need a welding, material handling, or cutting robot system, RobotWorx has a certified Fanuc robot to fit your needs. RobotWorx' technicians will outfit and safeguard your Fanuc robot to provide the ultimate customized solution.

Full Warranty
RobotWorx is committed to supporting customers. Every certified Fanuc robot is supplied with a full one-year warranty covering parts and service.  

Contact RobotWorx to learn more about certified Fanuc robots - 740-383-8383. 

Palletizing in an unavoidable part of most production lines. It can eat up time, labor, and money. Motoman's EPL series of dedicated palletizing robots offers ideal solutions. They're not only fast and efficient, they're affordable as well.

To be effective, palletizing requires a certain amount of strength, balance, and precision. The robots in Motoman's Expert Palletizing Line (EPL) live up to these specific challenges.

The palletizing robots in the series range from the compact EPL80, a 5-axis robot with a 2,046mm reach and 80kg payload, to the beefy EPL500, with its 4-axis build, 3,160mm horizontal reach and 500kg payload capacity. The four-axis EPL160 and EPL300 offer additional payload options.

All four of these Motoman palletizing robots provide the flexibility of a 360 degree work envelope. They are designed to handle multiple conveyors and stations at once - stacking, loading, unloading, moving, etc. Instead of employing an entire team of laborers whose sole purpose is palletizing, you can save money and redirect your workforce with safer, Motoman palletizing robots.

Motoman palletizing robots have a streamlined build that minimizes interference with pallets and parts. All wiring and cabling is internally routed and the arms are compact.

Interested in a palletizing robot? Contact RobotWorx at 740-383-8383 for a quick quote.