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RobotWorx Case Study
RobotWorx Feasibility Study
FANUC R-2000iA/165F System Helps Stack 50 Pound Bags A company that produces and packages feed in Kentucky was looking to integrate a robotic system into their production line to stack 50 pound bags of feed. Because of a new machine that had been put in place at another point in the line, the person stacking the feed bags was not able to keep up, and the company wanted a system that could handle the job. RobotWorx provided the company with a reconditioned FANUC R-2000iA/165F, along with a controller, gripper, light curtains and conveyor.
Switching to Robotic Spray Welding with a Motoman SK45 A parts manufacturer in Tampa, Florida was looking to make the switch from manual spray welding to robotic spray welding for their heat treated parts, and they were looking to build and purchase a system. RobotWorx provided the company with a reconditioned Motoman SK45 system, complete with a safety package. Application Goal: Use a robot to perform spray welding for heated parts so that a worker does not have to be exposed to the harsh conditions.
FANUC System to Increase Production of Sub-assembly Brackets A Joplin, Missouri company wanted to purchase a system that could increase their production of subassembly brackets. RobotWorx was able to supply the company with a FANUC M710iC/50 robot system, complete with controller and end-of-arm tooling, as well as software and hardware options. Application Goals: The company’s goal was to increase their production of subassembly brackets.
Custom FANUC System Helps Increase Production of Wood Crates A company in Galion, Ohio approached RobotWorx because they wanted a system that could increase production of the wood crates they made for artillery shelves. RobotWorx was able to supply the company with a FANUC R-2000iA/125L robot system, complete with controller and teach pendant, along with a sensor package, safety package, software and an operation station. Application Goals: Use a robotic system to increase production of wood crates so that the business could expand.
Advancing a Car Company with a reconditioned FANUC R-2000iA/165R Robot  A car manufacturer in Ohio was in need of a training robot for its facility. The company wanted employees to be able to troubleshoot robotic issues that could arise in the facility. RobotWorx was able to supply the company with a reconditioned FANUC R-2000iA/165R robot with a FANUC controller with a unique cut-out that allowed it to be mounted to a table. Application Goal: Use a robot as a training tool for employees at the company’s facility.
Custom Workcell to Speed Up Small Parts Welding Process A manufacturer in Clintonville, Wisconsin needed a quick system to weld small parts for the trailers their company builds. RobotWorx supplied the company with a custom workcell using a Motoman UP20 robot, a Motoman XRC controller and a Versa table, along with other features. Application goals Enhanced production: The customer wanted a system that was quick and could speed up the small parts welding application on their trailers.
Welding Workcell Complete in Less than 2 Weeks A manufacturer in Kalida, Ohio was looking for a workcell on a very tight time frame – they needed it in two weeks or less. RobotWorx was able to provide them with a complete RW1000 workcell with a new Motoman VA1400 robot and a Lincoln PW i400 power supply, along with a controller, end-of-arm-tooling and a safety package. Application Goals Quick turnaround: The company needed their order to get to them in a short timeframe.
Robot Solution to Perform Unloading Tasks for a Press Machine A manufacturer in Clinton Township, Michigan was looking for a robot system to remove window garnishment from a press machine in their automotive parts facility. RobotWorx supplied the company with a FANUC R-2000 robot, complete with a Coval Vac System. The customer supplied their own end-of-arm-tooling. Application Goals Enhanced production: The customer needed a system that could perform unloading tasks for their press machine, which would speed up the unloading process.
Custom System to Move and Cut Bags Featuring 2 FANUC Robots A manufacturer in Aurora, IL wanted to eliminate a worker from their bag dumping station for ergonomic and health reasons. The bag dumping station releases fumed silica particles that can cause irritation. RobotWorx supplied the company with a two-robot FANUC system to move and cut open the bags during the dumping process, thus eliminating the need for a worker to be exposed to the harsh environment. Application Goals: Elimination of a worker from a position that can pose health risks.
Genesis Versa 3M Welding Workcell Featuring a FANUC ArcMate 120iC A company located in Youngstown, Ohio was looking for a more economical way to weld the chair bases in their facility. RobotWorx supplied the company with a Genesis Versa 3M workcell with a pneumatic indexing table. The workcell also included a new FANUC ArcMate 120iC with a FANUC R30iA controller and a new Fronius TPS4000 CMT welding package. Application Goals Economical production: The company was looking a way to weld chair bases that would save them money.