This company wanted to produce consistent, high-quality weldments. They needed a system to help minimize any danger of a worker/operator injury from arc glare, fumes, smoke. The robot workcell desired would perform with consistent quality and imrpove the overall throughput and productivity.
Robot: A reconditioned Motoman UP6 was chosen. It was perfect for the job with its 6-axis, medium reach, with 6kg payload capability, vertical reach of 2393mm/ horizontal reach of 1373mm.
Power Source: A Miller Auto Delta Weld 452 was selected with its 450 amp CV power source, safety holder, and wire feeder.
EOAT: The torch, mount bracket, and collision protection to be provided by customer.
Positioner: A two position servo indexer for dual station operation was selected- The Positioner 180 Degree Indexer. . This sysytem includes an arc-glare divider and a common base for robot, indexer, and controls. Table top - 72" diameter - full circle.
Operator Station: Push Button Start, E-stop, Servo-On, Hold, and Re-Start.
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The customer chose RobotWorx to build them a work cell that would increase the speed and quality of their welding application. RobotWorx supplied the company with a custom Motoman welding cell that can weld faster than any human possibly could, improving their production by almost 50 percent, while also improving safety for workers by keeping them away from arc glare, flash burn, and harmful welding fumes. All in all, the welding cell provides them with a faster, higher quality weld for their steel work pieces