How To Perform Preventative Maintenance on a Welding Robot

Oct 29, 2023

Conducting proper maintenance on a welding robot will help to extend its overall life span. Maintenance on automation systems also ensures that there will be less downtime for your system. Some good maintenance items are to check for worn cables, check the welding gun tips and nozzles, and replace the welding liner weekly.


Opti­miz­ing Robot Welder Per­for­mance: The Impor­tance of Pre­ven­ta­tive Maintenance

The impact of robot­ic tech­nol­o­gy on man­u­fac­tur­ing is unde­ni­able, rev­o­lu­tion­iz­ing indus­tries for over four decades. From auto­mo­tive giants to small-scale oper­a­tions, the inte­gra­tion of robot sys­tems and work cells has unlocked new lev­els of effi­cien­cy and pro­duc­tiv­i­ty. Tasks that once con­sumed entire days of man­u­al labor can now be accom­plished in a frac­tion of a shift, thanks to the tire­less efforts of these robot­ic work­hors­es. How­ev­er, to ensure these robots main­tain peak per­for­mance and uptime, pre­ven­ta­tive main­te­nance emerges as a crit­i­cal necessity. 

Robot­ic weld­ing tech­nol­o­gy has been a bless­ing to man­u­fac­tur­ing for over 40 years. By using robot sys­tems and work cells, indus­tries like the auto­mo­tive indus­try are able to build vehi­cles more effi­cient­ly than ever before. What once would have tak­en a man­u­al oper­a­tors an entire day to per­form can now be com­plet­ed in a frac­tion of a shift. This amount of uptime makes pre­ven­ta­tive main­te­nance vital to the func­tion­al­i­ty of the robot.

Robot Welder Pre­ven­ta­tive Maintenance

As robots are designed to oper­ate relent­less­ly, 24 hours a day, 7 days a week, at full throt­tle, they are engi­neered with min­i­mal main­te­nance require­ments. This design phi­los­o­phy min­i­mizes down­time for main­te­nance tasks, allow­ing for seam­less pro­duc­tion. Strik­ing the right bal­ance in main­te­nance is cru­cial, as over-main­te­nance can lead to issues like over-greas­ing, poten­tial­ly caus­ing more harm than good. Adher­ing to a well-planned pre­ven­ta­tive main­te­nance sched­ule is as piv­otal to your weld­ing robot sys­tem as using the right grease. 

Since these robots are designed to work 24 hours a day, 7 days a week at full speed, they are engi­neered to require min­i­mal main­te­nance. This decreas­es the amount of down­time nec­es­sary to per­form main­te­nance. Also, there is a pos­si­bil­i­ty that a robot can have too much main­te­nance per­formed, which will cause the robot to be over-greased. Adher­ing to a pre­ven­ta­tive main­te­nance sched­ule is just as impor­tant to the oper­a­tion of your weld­ing robot sys­tem as mak­ing sure that you use the prop­er grease. Plus, by con­tin­u­ing sched­uled pre­ven­ta­tive main­te­nance can great­ly improve the up-time and the per­for­mance of a robot­ic weld­ing system.

Enhanc­ing Uptime and Performance

Sched­uled pre­ven­ta­tive main­te­nance is the bedrock of a high-per­form­ing robot­ic weld­ing sys­tem. It ensures the sys­tem oper­ates at its best, opti­miz­ing both uptime and per­for­mance. Neglect­ing main­te­nance can lead to unex­pect­ed break­downs, pro­duc­tion delays, and increased costs. With reg­u­lar main­te­nance, you can extend the life of your robot­ic weld­ing sys­tem, max­i­miz­ing your return on investment.

Key Pre­ven­ta­tive Main­te­nance Steps For Your Robot Welder

There are a few sim­ple steps you should check when run­ning through the pre­ven­ta­tive main­te­nance schedule:

Week­ly Weld­ing Lin­er Replacement

With a weld­ing robot, the most com­mon wear hap­pens in the weld­ing lin­er. If your com­pa­ny is run­ning your robot three shifts, the weld­ing lin­er should be changed week­ly to elim­i­nate defects dur­ing oper­a­tion. The weld­ing lin­er is the most sus­cep­ti­ble com­po­nent to wear in a weld­ing robot. In a three-shift oper­a­tion, it’s essen­tial to replace the weld­ing lin­er week­ly to elim­i­nate defects dur­ing pro­duc­tion. A fresh weld­ing lin­er con­tributes to con­sis­tent and defect-free welding.

Cable Inspec­tion

Watch the robot run through the appli­ca­tion and make note of any cables that are drag­ging, rub­bing, touch­ing clamps, or any mov­ing along any oth­er part of the weld­ing cell or sys­tem. These could become cost­ly prob­lem areas for cable main­te­nance if not fixed. Worn cables should be replaced, and cables should be secured to cut down on excess wear and tear.

Weld­ing Gun Tips and Nozzles

Dai­ly replace­ment of weld­ing gun tips is essen­tial. Addi­tion­al­ly, inspect the weld­ing noz­zle for weld spat­ter buildup, which can hin­der weld­ing func­tion­al­i­ty. A fresh con­tact tip on the weld­ing torch can cor­rect defects that might occur dur­ing weld­ing. Employ­ing soap bub­bles to check for shield­ing gas leaks ensures a seam­less weld­ing process.

    Unlock­ing the Poten­tial of Robot­ic Weld­ing Automation

    In con­clu­sion, pre­ven­ta­tive main­te­nance is the cor­ner­stone of own­ing and oper­at­ing an indus­tri­al robot sys­tem or work cell. A robust main­te­nance sched­ule ensures your robot sys­tem will endure for years to come, con­sis­tent­ly deliv­er­ing excep­tion­al performance.

    Over­all, pre­ven­ta­tive main­te­nance per­for­mance is a vital part of own­ing and oper­at­ing an indus­tri­al robot sys­tem or work cell, and a good main­te­nance sched­ule will ensure that your robot will last for many years.

    Con­tact Robots​.com Today

    For more infor­ma­tion on robot­ic automa­tion and the impor­tance of pre­ven­ta­tive main­te­nance, reach out to Robots​.com today. Our expert team is ready to assist you, either online or by call­ing 8777626881. Don’t com­pro­mise on robot per­for­mance; invest in pre­ven­ta­tive main­te­nance and secure the longevi­ty of your robot­ic weld­ing system.

    For more infor­ma­tion on robot­ic automa­tion or pre­ven­ta­tive main­te­nance, call Robots​.com today online or at 8777626881.

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