Top Reasons to Automate Your Foundry with Robotics

Nov 30, 2023

Foundry robots excel in harsh environments bringing their power, safety, increased savings, accuracy, and flexibility. Foundry robots have an IP 67 rating and can endure harsh conditions with ease and work without fatigue. They can also handle heavy payloads and reduce the injuries of human workers by taking care of the repetitive and back breaking labor.

Trans­form Your Foundry with T.I.E. Indus­tri­al: Embrac­ing Robot­ic Automation

Nav­i­gat­ing the Chal­lenges of the Foundry Environment

Blis­ter­ing tem­per­a­tures, metal­lic dust, and molten mate­ri­als – any of these fac­tors would con­tribute to a harsh work envi­ron­ment, and a foundry has all three. How­ev­er, these fac­tors have also helped to keep foundries on the for­ward edge of the robot­ic automa­tion frontier.

The Role of Fanuc Robots in Foundries

In foundries, tasks such as pour­ing molten met­als, trans­fer­ring molds, break­ing met­al from molds, and uni­form mate­r­i­al removal are crit­i­cal yet demand­ing. Fanuc robots are not just capa­ble but excel in each of these areas, bring­ing unpar­al­leled effi­cien­cy and precision.

Typ­i­cal foundry work includes pour­ing melt­ed met­als into molds, trans­fer­ring the molds, break­ing the met­al parts from their molds, and remov­ing mate­r­i­al from the met­al parts to make them uni­form. Foundry robots excel in each one of these applications.

The Top Five Ben­e­fits of Robot­ic Automa­tion in Foundries

1. Unmatched Safety

In foundries, the risk of severe injury or even fatal­i­ty is a con­stant con­cern. The haz­ardous con­di­tions pose threats like burns, heat exhaus­tion, and res­pi­ra­to­ry issues due to metal­lic dust. Foundry robots, with their indus­tri­al pro­tec­tion rat­ing (IP 67), are designed to with­stand these extremes, safe­guard­ing human work­ers by assum­ing these risks themselves.

2. Pow­er­ful Design

Foundry robots are engi­neered for strength. Their robust pay­load capac­i­ties and expan­sive work envelopes enable them to han­dle the hefty lift­ing and broad loads typ­i­cal in foundries. This not only enhances safe­ty but also alle­vi­ates phys­i­cal strain on workers.

3. Flex­i­bil­i­ty in Applications

Robots in foundries can adapt to var­i­ous tasks — from mate­r­i­al removal to han­dling and dis­pens­ing. Equipped with auto­mat­ic tool chang­ers, they seam­less­ly tran­si­tion between func­tions, stream­lin­ing pro­duc­tion and increas­ing efficiency.

4. Pre­ci­sion and Accuracy

The accu­ra­cy of robot­ic sys­tems in foundries is crit­i­cal, espe­cial­ly in tasks like debur­ring. With pro­grammed move­ments and exact points, these robots ensure a lev­el of pre­ci­sion essen­tial for han­dling sen­si­tive mate­ri­als like molten metal.

5. Sig­nif­i­cant Savings

Incor­po­rat­ing robot­ics in foundries leads to sig­nif­i­cant sav­ings in time and mon­ey. The reduced risk of part dam­age and work­place acci­dents trans­lates to low­er finan­cial expen­di­tures and increased productivity.

Expand­ing on the Ben­e­fits of Foundry Automation

Safe­ty is one of the most impor­tant fac­tors in foundry work. A wrong move could mean severe injury or death to a work­er. The extreme con­di­tions men­tioned above mean that work­ers deal with con­tin­u­ous threats like burns, heat exhaus­tion, or res­pi­ra­to­ry prob­lems from breath­ing in metal­lic dust. Robot­ic foundry sys­tems keep work­ers safe from these con­di­tions by step­ping in and assum­ing the risk. Foundry robots are required to have an indus­tri­al pro­tec­tion rat­ing (IP 67). They can endure the con­di­tions with ease and work with­out fatigue. Even when the heat is extreme­ly intense, the robot and its end effec­tor can be safeguarded.

Foundry robot­ic sys­tems are designed to be pow­er­ful. Hefty pay­load capac­i­ties and wide work envelopes allow robots to tack­le heavy lift­ing and wide loads, which are com­mon in foundries. This also plays into the safe­ty aspect. By replac­ing work­ers with a foundry robot, work­ers are saved from injuries caused by repet­i­tive move­ments and strain while lift­ing heavy objects. 

Anoth­er great ben­e­fit of using robot­ic automa­tion in foundries is that robots give foundries flex­i­bil­i­ty. They can han­dle a wide range of appli­ca­tions- mate­r­i­al removal, dis­pens­ing, and mate­r­i­al han­dling. Using auto­mat­ic tool chang­ers, these robot­ic sys­tems can switch quick­ly between tasks, which leads to sim­pli­fied, faster pro­duc­tion. Using auto­mat­ic tool chang­ers, these robot­ic sys­tems can switch quick­ly between tasks, which leads to sim­pli­fied, faster production. 

The accu­ra­cy of foundry robots just fur­ther improves the flex­i­bil­i­ty and cycles dur­ing appli­ca­tions. Robot­ic automa­ton has top notch repeata­bil­i­ty. This is extreme­ly impor­tant when it comes to han­dling molten met­al. Every move­ment is pro­grammed; every point exact. This lev­el of pre­ci­sion is nec­es­sary, espe­cial­ly when debur­ring and oth­er mate­r­i­al removal applications.

The last, but def­i­nite­ly not least, top rea­son to use robot­ic automa­tion in a foundry is the sav­ings. Incor­po­rat­ing robot­ic automa­tion in your foundry con­serves mon­ey and time. With robots, there is less of a chance of drop­ping or dam­ag­ing parts, and few­er acci­dents mean less finan­cial out­put as well.

Part­ner with T.I.E. Indus­tri­al for Foundry Automation

Are you inter­est­ed in incor­po­rat­ing robot­ic automa­tion into your foundry? Robots​.com offers a wide selec­tion of foundry robots from Fanuc, Motoman, ABB, Uni­ver­sal Robots, and KUKA. Call Robots​.com today online or 8777626881 for more information.

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