Increase the Value and Safety of Plastic and Polymer Production with Universal Robots

Jun 14, 2017

Universal Robots offers increased precision, productivity, and ease of use and installation to the plastic and polymer production line. The collaborative series by Universal Robots includes the UR3, UR5, and UR10. These robots can easily adapt to different production processes that are necessary in the plastic and polymer productions, making them the perfect integration solution.

Universal Robot Automation

Uni­ver­sal Robots brings huge amounts of flex­i­bil­i­ty to the plas­tic and poly­mer pro­duc­tion line; one that requires a high­ly flex­i­ble indus­tri­al robot that can suc­cess­ful­ly adapt and con­queror the wide range of mate­ri­als and tem­per­a­ture ranges nec­es­sary. Their col­lab­o­ra­tive series, UR3, UR5, and UR10,provide the per­fect solu­tion for plas­tic and poly­mer man­u­fac­tur­ing, includ­ing areas such as de-gat­ing, PCB load­ing and unload­ing, and pick and place projects. They can eas­i­ly adapt to dif­fer­ent pro­duc­tion process­es and the changes that are nec­es­sary in the plas­tic and poly­mer productions.

The diverse pro­duc­tion options that Uni­ver­sal Robots pro­vides offers flex­i­ble lay­outs and prod­uct adjust­ments for your cur­rent pro­duc­tion line or what may come in the future. This is because every Uni­ver­sal col­lab­o­ra­tive robot arm is extreme­ly com­pact, easy to deploy, and able to adapt to dif­fer­ent appli­ca­tions in the blink of an eye. They are light­weight, space-sav­ing, and so easy to pro­gram; the per­fect, agile automa­tion solu­tion for almost any task, includ­ing those with small batch­es or fast change-overs.

The great thing about putting indus­tri­al robots on your pro­duc­tion line is the increased safe­ty that they pro­vide. Uni­ver­sal Robot col­lab­o­ra­tive arms can help reduce repet­i­tive work for employ­ees, while improv­ing the over­all pro­duc­tion capa­bil­i­ties. They can elim­i­nate employ­ee expo­sure to nox­ious gas­es giv­en off dur­ing the pro­duc­tion of plas­tics and poly­mers and also pro­tect them from plas­tic shav­ings and han­dling of sharp objects.

Uni­ver­sal Robots has suc­cess­ful­ly increased pro­duc­tion in a vari­ety of com­pa­nies as seen with this com­pa­ny, Dynam­ic Group. Dynam­ic Group was in need of improv­ing their exist­ing labor force as the injec­tion mold­ing machin­ing cycle was very labor inten­sive and oper­a­tors were hav­ing a hard time keep­ing up. Their prod­ucts required a very high con­sis­ten­cy in han­dling due to the heat sen­si­tive mate­r­i­al being mold­ed, thus result­ing in ruined parts and a low­er up time.

Dynam­ic Group real­ized they need­ed to auto­mate to stay com­pet­i­tive with sim­i­lar com­pa­nies but were fear­ful of the ini­tial robot cost and pro­gram­ming fees. After learn­ing that Uni­ver­sal Robots col­lab­o­ra­tive series offers fast pay­back and is excep­tion­al­ly easy to pro­gram, even for those in expe­ri­ence, Dynam­ic Group nev­er looked at anoth­er robot. They found a sys­tem that was ver­sa­tile and could be moved from dif­fer­ent appli­ca­tions to address the high mix/​low vol­ume pro­duc­tion. They chose to incor­po­rate four Uni­ver­sal Robots which improved their injec­tion mold­ing prod­uct con­sis­ten­cy and out­put by 400%.

The new, flex­i­ble, auto­mat­ed pro­duc­tion line, involv­ing UR10 robots, was able to pro­duce con­sis­tent cycles with few­er oper­a­tors. The robots took the engi­neer two days to pro­gram and set up, with the robots placed on wheels to enable the slid­ing between press­es. The CEO of Dynam­ic Group was astound­ed at the suc­cess of these robots, the ease of use, and over­all improve­ment to the pro­duc­tion line. They had a ROI in less than two months! It was not­ed that when com­pared to tra­di­tion­al robots, the UR robots were much eas­i­er to teach and pro­gram from drag and drop appli­ca­tions. Dynam­ic Group loved the fact that you can pro­gram the robot in a Teach Mode” where you can just grab and drop the arm to spe­cif­ic points, and then sim­ply hit play where it will go through all of the move­ments. They are look­ing for­ward to incor­po­rat­ing more robots on their pro­duc­tion line and con­tin­ue the increased pro­cess­ing capabilities.

If you think that Uni­ver­sal Robots could be ben­e­fi­cial in your plas­tic and poly­mer pro­duc­tion, give Robots​.com rep­re­sen­ta­tives a call. They look for­ward to lis­ten­ing to the spe­cif­ic needs of their cus­tomers and find­ing the per­fect option for them based on their 25+ years of exper­tise. You can con­tact Robots​.com rep­re­sen­ta­tives online or at 8777626881.

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