Rotating Workpieces with a Robotic Lathe

Introduction to Automated Lathes

In the world of machining, the lathe stands out as a pivotal tool, essential for shaping materials. Automating this process with a robotic lathe not only streamlines operations but also leads to significant savings in time and cost.

The Essence of a Lathe

A lathe is a machine tool which rotates the workpiece on its axis to perform various operations. When this process is automated, it saves both time and money.

Case Study: GKN Driveline’s Enhanced Production with Robotic Lathe

GKN Driveline, a notable player in the automotive industry, experienced remarkable improvements in vehicle component production by integrating a robotic lathe. A robotic lathe has boosted vehicle component production by half at GKN Driveline. Instead of using angle-approach grinders, hard-truning lathes have been used for machining critical features on an extruded steel component at this automotive supplier. They experienced an increase of 55% and a reduction of operators to run the automated lathe cell.

Advantages of Robotic Lathe in Automotive Manufacturing

The adoption of automated lathing in automotive manufacturing is not just about scaling production. It's also about achieving higher precision, better quality control, and reduced labor costs.

Fuji’s Advanced Automated Lathe Systems with Fanuc Controls

Fuji’s integration of Fanuc controls into their automated lathe systems exemplifies the advancements in this technology.

Diverse Range of Fuji Automated Lathes

• ANS-Series: Combines a single-spindle machine with options for turning, milling, or cutoff lathe operations, enhancing throughput.
• TN-Series: Offers a modular approach with a spindle, a turret, and a gantry robot, ideal for line integration.
• CS-Series: Features two spindle CNC lathes with slides for heavy cutting, ensuring superior surface finishes and extended tool life.
• ANW-Series: Capable of performing multiple operations including turning, facing, threading, and boring in a single setup, revolutionizing unmanned machining.

Specialized Models for Specific Needs

• VN-Series with Fanuc 18i-TA Control: Optimizes profits while minimizing floor space, perfect for large and heavy parts.
• FS4-Series with Fanuc 21i-TB: Achieves the fastest high-volume automation in its class with remarkably quick load/unload times.
• TNW-Series 6-Axis Twin: Integrates a gantry loader for comprehensive operations including turning, milling, drilling, and tapping – transforming raw materials into finished parts.

Fuji uses Fanuc controls as components in their automated lathe systems. The Fuji ANS-series, TN-series, CS-series, and ANW-series use Fanuc 0i-TD Control. The ANS-series integrates a modular single-spindle machine with a turning, milling, or cutoff lathe to increase throughput. The TN-series offers a modular machine with a spindle, a turret, and a gantry robot, suitable for line integration. The CS-series of two spindle CNC lathes feature slides for heavy cutting, superior surface finish, and longer tool life. Finally, the ANW-series can machine a workpiece front and back with turning, facing, threading, grooving, and boring in a single unmanned set-up.

The Fuji VN-series uses Fanuc 18i-TA Control to increase profits while decreasing machine floor space. Large and heavy parts are easily handled.

The FS4-series uses Fanuc 21i-TB to achieve the fastest high-volume lathe automation in its class with 2.5 seconds load/unload time.

The TNW-series 6-axis twin with an integrated gantry loader completes turning, milling, drilling, and tapping operations all on one machine. Materials in a raw state are transformed into completely finished parts with Fanuc control.

The Benefits of Automated Lathing in Various Industries

Automated lathing technology is not limited to the automotive sector. Its versatility and precision make it suitable for a wide range of industries, including aerospace, medical, and manufacturing.

Efficiency and Precision: The Hallmarks of Robotic Lathing

Automated lathes ensure high levels of efficiency and precision, critical in industries where quality and speed are paramount. The integration of advanced controls and automation software has further elevated the capabilities of these machines.

Robots.com: Your Partner in Advanced Lathing Solutions

At Robots.com, we offer a comprehensive range of automated lathes from industry leaders. Whether you’re looking to upgrade your existing setup or integrate a new automated lathe system, we have the expertise and options to meet your specific needs.

Explore Automated Lathing Options with Us

If you are interested in manipulating your parts with a lathe, contact us at Robots.com to discuss multiple options that are available online or at 877-762-6881.