Advantages of Automating with Industrial Robots

Aug 12, 2020

Understanding your specific production needs will help to provide the necessary information in integrating a robotic system onto your production line. Robots are bringing manufacturers incredible precision, improved productivity, and added flexibility across the globe. This means that installing an automated system will provide enough advantages to keep your company competitive on a global scale.


Indus­try 4.0, or what some may call the fourth indus­tri­al rev­o­lu­tion”, is the next tech­ni­cal rev­o­lu­tion. It pro­ceeds the pre­vi­ous three indus­tri­al rev­o­lu­tions of steam/​water pow­er, elec­tric­i­ty, and elec­tron­ics. Indus­try 4.0 takes on the third indus­tri­al rev­o­lu­tion and expands on its automa­tion and smart” pos­si­bil­i­ties. Exam­ples of this can be found all around us, as com­pa­nies start to incor­po­rate smart man­u­fac­tur­ing into their pro­duc­tion. As a result, robots are expo­nen­tial­ly being incor­po­rat­ed into fac­to­ries; Bring­ing with them incred­i­ble pre­ci­sion, pro­duc­tiv­i­ty, and flex­i­bil­i­ty. Addi­tion­al­ly, fac­to­ries are see­ing an increase in col­lab­o­ra­tive robots that can work hand-in-hand with peo­ple to increase flex­i­bil­i­ty and effi­cien­cy. An Indus­tri­al Inter­net of Things is on the rise. 

The inter­na­tion­al mar­ket val­ue for robot­ic sys­tems esti­mat­ed at around 21.83 bil­lion US dol­lars in 2019 and is pro­ject­ed to reach 66.48 bil­lion by 2027. Now is the time to join indus­try 4.0 and reap the advantages. 

Decreased Pro­duc­tion Costs: A quick return on invest­ment (ROI) out­weighs the ini­tial set­up costs. Through­put speeds increase with indus­tri­al robots and direct­ly impact pro­duc­tion. By 2025, the Unit­ed States is pre­dict­ed to save over 22% in labor costs from imple­ment­ing indus­tri­al robotics. 

Increased Pro­duc­tion: lean man­u­fac­tur­ing line is cru­cial for increas­ing effi­cien­cy. An auto­mat­ed robot can work at a con­stant speed with­out paus­ing for breaks, sleep, or vaca­tions. A busi­ness can turn its oper­a­tions from 8 to 12 hour days to 247.

Improved Qual­i­ty Reli­a­bil­i­ty: All robots sold by Robots​.com must pass a strict repeata­bil­i­ty & pay­load test, guar­an­tee­ing appli­ca­tions are per­formed with pre­ci­sion and repeata­bil­i­ty. It ensures the prod­uct is man­u­fac­tured the same every time. 

Bet­ter Floor Space Uti­liza­tion: By decreas­ing the foot­print of a work area by automat­ing parts of your pro­duc­tion line, you can uti­lize the floor space for oth­er oper­a­tions and make the process flow more efficient. 

Improved Qual­i­ty: Robot accu­ra­cy reduces the num­ber of qual­i­ty defects, decreas­ing costs of waste and rework. A per­son work­ing monot­o­nous tasks may expe­ri­ence work­ers fatigue” and cre­ate rejects from prod­ucts man­u­fac­tured incor­rect­ly. A robot elim­i­nates this prob­lem, cre­at­ing less prod­uct waste.

Attract More Cus­tomers: Automa­tion helps pro­vide the high­est through­put with the least amount of spend­ing. With the reduc­tion in sched­ule and cost, your com­pa­ny will attract more clients. When inte­grat­ing an indus­tri­al robot into pro­duc­tion, you can increase the vari­ety of prod­ucts offered. This was the case with our client Crys­tal Coast Com­pos­ites, who can now offer clients an expand­ed list of products. 

Increased Safe­ty: Robots increase work­place safe­ty & ergonom­ics by shift­ing work­ers out of dan­ger­ous or repet­i­tive tasks. There are a vari­ety of safe­ty options on the mar­ket today that will keep work­ers safe when inter­act­ing with robots. 

Mul­ti­ple Appli­ca­tions: Automa­tion in the man­u­fac­tur­ing indus­try is the process of inte­grat­ing indus­tri­al machin­ery to auto­mat­i­cal­ly per­form a vari­ety of appli­ca­tions such as weld­ing, mate­r­i­al han­dling, pack­ing, pal­letiz­ing, dis­pens­ing, cut­ting, etc. With automa­tion, it is pos­si­ble for one robot to per­form mul­ti­ple applications. 

With any big finan­cial deci­sion, it is impor­tant to be aware of some of the dif­fi­cul­ties you may encounter. The Sales & Appli­ca­tions Engi­neers at Robots​.com are here to help over­come these challenges. 

Under­stand­ing the Ini­tial Invest­ment: The ini­tial invest­ment of inte­grat­ing robot­ics into your busi­ness can be sig­nif­i­cant, espe­cial­ly when busi­ness own­ers are lim­it­ing their pur­chas­es to new robot­ic equip­ment only. The cost of robot­ic automa­tion should be cal­cu­lat­ed in light of a business’s greater finan­cial bud­get. Reg­u­lar main­te­nance and asso­ciate train­ing-needs can have a finan­cial toll as well. 

Iden­ti­fy­ing Your Needs: Incor­po­rat­ing indus­tri­al robots does not guar­an­tee results. Devis­ing a spe­cif­ic pro­duc­tion plan from the begin­ning to the end is cru­cial. If a com­pa­ny has a bot­tle­neck far­ther down the line, incor­po­rat­ing automa­tion may not help achieve the goals need­ed. Here is a sim­ple ROI cal­cu­la­tor to help you decide if automat­ing would be of ben­e­fit to your company. 

Under­stand­ing the Impor­tance of Train­ing: Employ­ees will require train­ing for pro­gram­ming and inter­act­ing with the new robot­ic equip­ment. This nor­mal­ly takes time and finan­cial out­put. For­tu­nate­ly, at Robots​.com, we pro­vide a full war­ran­ty, and com­pli­men­ta­ry cus­tomer tech support. 

For more infor­ma­tion on robot­ic inte­gra­tion, con­tact the experts at Robots​.com online or at 8777626881.

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