What is die-cast robotic machinery?

Rev­o­lu­tion­iz­ing Die Cast­ing with Robot­ic Automa­tion: A Com­pre­hen­sive Overview

In the world of indus­tri­al man­u­fac­tur­ing, die cast­ing stands as a fun­da­men­tal process, respon­si­ble for cre­at­ing intri­cate met­al com­po­nents used across a mul­ti­tude of indus­tries. How­ev­er, this method, essen­tial as it is, presents its own set of chal­lenges, par­tic­u­lar­ly when it comes to effi­cien­cy, repeata­bil­i­ty, and process reli­a­bil­i­ty. For­tu­nate­ly, the inte­gra­tion of robots into die cast­ing process­es has ush­ered in a new era of automa­tion, rev­o­lu­tion­iz­ing how we approach this crit­i­cal man­u­fac­tur­ing method.

Let’s embark on a jour­ney through the world of die cast­ing with robot­ic automa­tion, explor­ing how renowned man­u­fac­tur­ers like KUKA, Fanuc, and Motoman have rede­fined die cast­ing and foundry appli­ca­tions, enhanc­ing pro­duc­tiv­i­ty, qual­i­ty, and over­all efficiency.

Robots can auto­mate the die cast process by quick­ly and effi­cient­ly pour­ing molten met­al into a reusable mold. Die cast­ing machines are used in a vari­ety of indus­tries and while mate­r­i­al han­dling is a nat­ur­al appli­ca­tion, cast­ing and foundry appli­ca­tions can be challenging.

KUKA Robots: Trans­form­ing Die Cast­ing Cells

Rev­o­lu­tion­iz­ing Die Cast­ing through Automation

Die cast­ing process­es often involve sig­nif­i­cant down­time dur­ing start­up, main­te­nance, and devel­op­ment phas­es, leav­ing machin­ery under­uti­lized. To address this chal­lenge, Die Cast­ing Tech­nolo­gies Cen­ter devised a ground­break­ing solu­tion that seam­less­ly inte­grates robots into the die cast­ing workflow.

KUKA KR 125 Robots: The Pio­neers of Transformation

Die cast­ing Tech­nolo­gies Cen­ter devised a way around the prob­lem of how start­ing up a series and devel­op­ment work can tie up machine capac­i­ty instead of allow­ing it avail­abil­i­ty for actu­al pro­duc­tion. The com­pa­ny takes on out­sourced tasks to get the die cast parts ready for pro­duc­tion. Three KUKA KR 125 robots were used to trans­form an ordi­nary die cast­ing cell into a ful­ly auto­mat­ed man­u­fac­tur­ing cell for a vehi­cle trans­mis­sion. The KUKA KR 125 robots can remove parts, spray molds with a part­ing agent, and load thixo­cast­ing bil­lets. They are mount­ed on top of the machine and spray the mold with a part­ing agent as soon as the con­troller releas­es the part.

Audi AG’s Die Cast­ing Rev­o­lu­tion with KUKA Robots

AUDI AG need­ed to invest in a die cast­ing auto­mat­ed solu­tion focused on process reli­a­bil­i­ty, repeata­bil­i­ty, short cycle times, and high flex­i­bil­i­ty. Again, KUKA robots came to the res­cue. These require­ments were filled by a six-axis Series 2000 KR 210 L150 F KUKA robot. The robot grips the cast­ing by the sprue and removes it from the mobile half of the mold after the mold of the die cast­ing machine opens. The ejec­tors in the mold eject the cast­ing after the robot con­troller switch­es the lin­ear unit to soft axis mode. The robot holds the cast­ing up to an inspec­tion sta­tion with sen­sors to check whether the part is com­plete. Defec­tive parts are sprayed with a red dot. The robot then sprays and blow dries the halves of the mold.

Ele­vat­ing Die Cast­ing Automa­tion to New Heights

Audi AG, a glob­al leader in auto­mo­tive man­u­fac­tur­ing, rec­og­nized the need for a die cast­ing automa­tion solu­tion that empha­sized process reli­a­bil­i­ty, repeata­bil­i­ty, short cycle times, and flex­i­bil­i­ty. Once again, KUKA robots emerged as the ide­al choice to meet these strin­gent requirements.

The Six-Axis Series 2000 KR 210 L150 F: Audi’s Robot­ic Companion

A six-axis Series 2000 KR 210 L150 F KUKA robot takes cen­ter stage in Audi AG’s die cast­ing automa­tion. This remark­able robot grips the cast­ing by the sprue, swift­ly remov­ing it from the mobile half of the mold after the die cast­ing machine opens. Ejec­tors in the mold then facil­i­tate the cast­ing ejec­tion process under the robot­’s pre­cise con­trol. The robot care­ful­ly car­ries the cast­ing to an inspec­tion sta­tion equipped with sen­sors to ver­i­fy its com­plete­ness, mark­ing defec­tive parts with a red dot. Fol­low­ing inspec­tion, the robot expert­ly sprays and blow-dries the mold halves, ensur­ing readi­ness for the next cycle.

Fanuc Robots: The Cor­ner­stone of Die Cast and Foundry Automation

Unveil­ing Fanuc’s Ver­sa­tile Die Cast and Foundry Robots

Fanuc, a trust­ed name in indus­tri­al robot­ics, has engi­neered robots tai­lored to diverse die cast­ing appli­ca­tions. These robots play piv­otal roles in crit­i­cal tasks such as cast­ing extrac­tion, core assem­bly, die spray cool­ing and lubri­ca­tion, dross skim­ming, and molten met­al ladling.

Fanuc die cast and foundry robots are designed for a wide vari­ety of appli­ca­tions, includ­ing cast­ing extrac­tion, core assem­bly, die spray cool­ing and lubri­ca­tion, dross skim­ming, and molten met­al ladling.

A Glimpse into Fanuc’s Die Cast Robot­ic Arsenal

A prime exam­ple is the Fanuc LR Mate 200iC/​5L robot, a mas­ter of debur­ring alu­minum die cast parts. Part­nered with the ​“Debur­ring Machine” devel­oped by YAC Robot Sys­tems, this LR Mate employs an ATI pneu­mat­ic debur­ring spin­dle to expert­ly smooth die cast parts, ensur­ing impec­ca­ble quality.

Addi­tion­al­ly, Fanuc R‑2000iS robots are instru­men­tal in an auto­mat­ed die cast­ing process for lawn and gar­den equip­ment, demon­strat­ing their ver­sa­til­i­ty across industries.

A Fanuc LR Mate 200iC/5L robot is used to deburr alu­minum die cast parts in the ​“Debur­ring Machine” devel­oped by YAC Robot Sys­tems. The LR Mate uses an ATI pneu­mat­ic debur­ring spin­dle to smooth the die cast parts.

Fanuc R‑2000iS robots are used in part of an auto­mat­ed die cast­ing process for lawn and gar­den equipment.

Motoman: Deliv­er­ing Robust Die Cast­ing Solutions

Motoman’s Con­tri­bu­tion to Die Cast­ing Automation

Motoman, renowned for its automa­tion solu­tions, offers a range of die cast­ing robots designed to thrive in demand­ing envi­ron­ments. Their die cast­ing mod­els often fea­ture IP67-rat­ed wrists, ensur­ing robust per­for­mance even in chal­leng­ing conditions.

Explor­ing Motoman’s Die Cast Robot Lineup

Motoman’s die cast robot line­up includes the MH80, the MS80w(MH), the ES165D, the HP350D-200, and the HP600D, each tai­lored to dif­fer­ent pay­loads and applications.

Motoman offers IP67-rat­ed wrists on most of their die cast­ing mod­els. High gloss anti-cor­ro­sive paint aids in avoid­ing a sludge that sticks to a robot in a die cast­ing envi­ron­ment. Some die cast robots Motoman offers include the MH80, the MS80w(MH), the ES165D, the HP350D-200, and the HP600D, with vary­ing payloads.

Embrac­ing Robot­ic Die Cast­ing: A Smart Investment

Unlock­ing the Pow­er of Die Cast­ing Automation

As indus­tries seek to opti­mize their die cast­ing process­es, the adop­tion of robot­ic automa­tion emerges as a smart invest­ment. Robots excel in enhanc­ing effi­cien­cy, pre­ci­sion, and safe­ty in die cast­ing and foundry appli­ca­tions, mak­ing them invalu­able assets.

Robots​.com: Your Part­ner in Die Cast­ing Automation

For those con­sid­er­ing the inte­gra­tion of die cast­ing robots, Robots​.com offers a wide selec­tion of both new and refur­bished robots, includ­ing mod­els from KUKA, Fanuc, Motoman, and more. Our expert team is ready to pro­vide free price quotes and offer insights into how robot­ic automa­tion can trans­form your die cast­ing oper­a­tions. Con­tact us online or call us at 877−762−6881 to embark on your jour­ney toward rev­o­lu­tion­iz­ing die cast­ing through automation.

Robots​.com offers many of these robots for a dis­count­ed price. Whether you are look­ing into new or used die cast­ing robots, con­tact us today for a free price quote online or to get more infor­ma­tion call us at 877−762−6881.